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Revolutionizing​‍​‌‍​‍‌​‍​‌‍​‍‌ Legacy Systems

Zaigo Infotech collaborated with Patriot Engineering Services (PES) to revamp their ERP software that was out of date and make the most of 20 years of their operational data. The tailor-made cloud solution made by us changed the complicated workflows into simple, data-driven processes. Due to real-time syncing, barcode automation, and hassle-free integration, PES has become extremely efficient and scalable in all its departments.

Project Timeline: 15 months.

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About

About The Client

Patriot Engineering Services (PES), founded in 1996, is a reliable engineering services provider to leading companies like John Deere and Caterpillar (CAT). PES is engaged in the production and provision of spare parts for heavy vehicles. They also handle the in-house manufacturing as well as vendor collaboration to meet the clients’ requirements quickly and effectively.

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Project Background

Legacy System Transformation Journey

PES was operating the company through a legacy desktop ERP system that was managing product records of over 2 million. The fact that the system was entirely offline made the synchronization and data management very slow, which in turn caused the productivity to drop. PES had 18+ modules that were interconnected, and at the same time, there were manual tasks like label printing and barcode tracking. Therefore, they required a complete digital transformation to improve their speed, make the system more accessible, and increase accuracy.

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Goal

Data Migration and Cloud Enablement

Zaigo Infotech wanted to transfer 20 years' worth of data from a legacy system to a modern cloud-based platform, allow real-time data syncing, and make complex workflows easier without interfering with daily operations. The company’s goal was to automate the performance of routine tasks, integrate barcode functionality, and increase connectivity with PES’s internal iOrder system for smooth, efficient, and harmonious work.

Challenges

Complex Operations, Modern Expectations

Zaigo Infotech was entrusted with the difficult task of upgrading a large-scale, data-intensive legacy ERP system while also maintaining PES's complex operational structure. The primary concern was that the migration would be smooth, integration flawless, and the user transition would be without any difficulties, and that the daily workflows would not be disturbed.

Massive Data Migration

Massive Data Migration

Executing the migration of 2 million records covering 2 decades called for great care, accuracy, and strong validation performance to allow no data loss at all.

Workflow Continuity

Workflow Continuity

The 18-19 modules of PES that were interlinked required the most thorough examination to not only maintain the flow of work but also without changing their already existing business logic.

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Solutions Delivered

Automation and Real-Time Connectivity

Zaigo Infotech executed a personalized upgrade plan that gave PES access to the cloud with unlimited capabilities, automation, and a data transfer that was very easy. Each and every solution was aimed at continuing the existing workflows while at the same time bringing about noticeable performance improvements in all the departments.

Our Process

Our Proven Approach To Patriot Engineering

01.Planning
Planning
02.Design
Design
03.Development
Development
04.Testing
Testing
05.Maintenance
Maintenance
Success Highlights

Results & Achievements

The upgrade effort led by Zaigo Infotech was a source of empowerment for PES in terms of speeding up their operations, making them more transparent, and enabling data-driven decision-making. The new cloud ERP led to the enhancement of scalability, elimination of manual inefficiencies, and the positioning of the company for digital growth that is future-ready.

99.9% data migration accuracy
30% increase in work efficiency
40% faster data syncing speed
25% reduction in manual tasks
100% real-time barcode tracking
50% improvement in label printing speed
Zero downtime during transition
60+ reports automated successfully
Cross-device access enabled
100% cloud-based scalability achieved
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