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Winpack Boosts Productivity with Zaigo

A quick dive into how Zaigo built a solution for Winpack Ventures to digitally transform the operational workflow and automate complex processes with increased efficiency.

Project Timeline: 4 months

Winpack Case Study
About

About The Client

Winpack Ventures is a manufacturer of corrugated boxes. They are partners of top brands, including Flipkart and Amazon, supporting multiple brands with their packaging solutions.

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Project Background

Automating Production for Complete Visibility

The client faced significant challenges due to the lack of real-time visibility into their production processes that are operated from different locations, making it difficult to access real-time statistics from the manufacturing facility. Within the production area, everything was manual, including attendance tracking and real-time status updates. They required a fully automated and digitized platform to gain complete visibility over production and enhance operational efficiency.

After an initial discovery phase and thorough analysis of business operations, Zaigo proposed a solution to automate the entire workflow, from planning to production and dispatch, ensuring seamless tracking, transparency, and efficiency.

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Goal

Multi-Platform Accessibility Solution

Develop a solution that provides easy accessibility for different stakeholders within the company:

Web Application:

For managing director, plant heads, & production managers.

Mobile App:

For managing director, plant heads, & production managers.

Tablet App:

For floor managers.

Smart TV App:

For viewing real-time status.

Challenges

Operational Inefficiencies in Production

Winpack struggled with manual processes, lack of real-time data, and poor employee tracking, leading to delays and inefficiencies. Integrating biometric devices and automating status updates were essential to improve visibility and decision-making.

Lack of Real-Time Visibility

Lack of Real-Time Visibility

The top-tier did not have access to live production data, making decision-making difficult.

Manual Processes in Production

Manual Processes in Production

Attendance tracking and status updates were done manually, leading to inefficiencies.

Employee Tracking

Employee Tracking

There was no tracking system in place to monitor employees within the manufacturing plant.

winpack mobile UI preview
Solutions Delivered

Smart Automation Across Devices

Zaigo implemented biometric integration, tablet, and TV apps to digitize Winpack’s production workflow. These solutions enabled real-time employee tracking, automated data sync, and complete visibility into job progress across all departments.

Our Process

Our Proven Approach To Winpack

01.Planning
Planning
02.Design
Design
03.Development
Development
04.Testing
Testing
05.Maintenance
Maintenance
Success Highlights

Results & Achievements

Zaigo delivered a unified platform for Winpack Ventures that provided real-time visibility across production lines, automated manual processes like attendance and job tracking, and streamlined planning, forecasting, and monitoring across web, mobile, tablet, and TV applications, significantly boosting operational efficiency and productivity.

100% real-time production tracking
85% reduction in manual errors
70% faster workflow execution
90% improvement in data accuracy
60% increase in operational efficiency
99.9% uptime across devices
Tech Stack

Our Tech Stack for This Project

MySQL
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Flutter
Python
Javascript
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